The Production Process
We continue the preservation of a very traditional and
artisanal process for Tequila Mandala
Harvesting of Agave
After harvesting the Blue Weber Agave for 7-9 years, we transport the
piñas to the distillery. From there, we proceed to the next
phase of our tequila production and test the sugar quality of each
piña. For Tequila Mandala, we only use the piña that is at the
optimal point of maturity.
Cooking
Following our strict discipline for Tequila Mandala, we still use the old
brick ovens to bake the agave for 36 to 48 hours. This
portion of the process is essential to our final product. By doing so
properly, it reveals the true quality of a smooth profile with
very high notes of sweet agave.
Milling
When the piñas are removed from the ovens, they are placed on a
conveyor belt to pass through the shredder. They are next crushed
into small pieces, then pressed in roller mills, and finish with the
extraction of the natural fine sugars.
Fermentation
Our fermentation process is spontaneously natural, meaning without
adding any inoculum. After 4 to 7 days in an ambient
temperature of 77 to 86 degrees(F), they are made in fermentation
vats. in this natural environment, the process begins and our
natural sugar must turn into carbon dioxide and alcohol. The process
finishes when the sugars have been exhausted and the so-
called "dead must” is extracted.
Distillation
Our distillation is conducted in stainless steel alembics, by means of a
distillation system known as dethronement. Here, the
vinasses are separated, obtaining a low alcohol presence. Then, a
second distillation is performed. This is called the "rectification."
In this stage, the "heads and tails" are identified. During
“rectification,” the more volatile compounds are separated and
removed.
These mainly consist of methanol and other compounds known to be
harmful to humans. In the "tails," compounds with a higher
molecular weight than ethanol is separated. Through these operations,
a tequila from 45 to 50 ºGL is obtained. The output of tequila
in this step can be immediately packed to deliver the cherished
Mandala Blanco Tequila, or can continue through the process and
move to the aging stage in production of Reposado, Añejo or Extra
Añejo.
Aging
Our purpose in aging is to give the tequila a color and bouquet (aroma
and flavor) characteristic of our brand. Our Tequila Mandala
is deposited in French white oak barrels, where it remains eight
months for Mandala Reposado, 24 months for Mandala Añejo
and 7+ years for our exceptional Extra Añejo.
Bottling
Our product is not chill filtered to retain maximum flavor. The
labeling is done by hand, with the same care and attention that is
evidenced in every other step along the way. This is another example
of the personal dedication to creating a tequila in which the
human element is most important.
Craftsmanship
CULTURE - TRADITION - HANDCRAFTED
Tequila Mandala is proud to
offer bottles that are hand
crafted and hand painted one
bottle at a time by some of the
biggest and most respected
Mexican Artisan
Each one of our Tequila
Mandala bottles transports us
to those magical pueblos across
Mexico full of unmatched
gastronomy that is appreciated
by the world. Tequila Mandala
is the door to the tourist
paradise across Mexico. The
process and elaboration of
each one of our bottles,
summarizes in long hours of
passion, enthusiasm and
dedication inspired by the
folklore and Mexican
gastronomy.
Mandala bottles, are artisanal
elaborated in ceramic at a high
temperature, and decorated
completely by hand with high
relief and special pigments
unique to Mexico